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Polyimide insulation film

Applications

Insulates motor and transformer windings; serves as flexible circuit base film; wraps battery cells and busbars; masks during soldering

Properties

Thickness 25 µm / Breakdown 7 kV / Tensile 230 MPa / Dielectric constant 3.4 / Service -269 to 400 °C, self-extinguishing

Storage

Sealed packaging, dry place, avoid creasing and scratches

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Product description

DuPont Polyimide Insulating Film is a high-performance polymer film that maintains stable mechanical and electrical properties over an extremely wide temperature range, from cryogenic conditions up to 400 °C. With very high dielectric strength at minimal thickness, polyimide film is the standard choice for coil insulation, flexible printed circuits and components requiring insulation in tight spaces.

Typical Applications

  • Slot and interlayer insulation between windings in motors and transformers
  • Base material for flexible printed circuits (FPC) and flat cables
  • Insulating wrap for battery cells, busbars and terminals in battery packs
  • Insulating tape for magnet coils, sensors and relays
  • Masking circuit boards during reflow and wave soldering

Advantages

  1. High dielectric strength, allowing reduced insulation dimensions
  2. Does not melt and remains dimensionally stable under continuous heat
  3. Good mechanical properties, tear resistant and withstands repeated flexing
  4. Resistant to solvents, transformer oil and radiation, with a long service life

Key Specifications

PropertyValue
Standard thickness25 µm (12.5–125 µm available)
Breakdown voltage7 kV at 25 µm
Tensile strength230 MPa
Elongation at breakapprox. 70%
Dielectric constant (1 kHz)3.4

Application Notes

Polyimide film absorbs some moisture; for laminating or heat-pressing applications, dry the film at 120–150 °C before processing to prevent blistering. Use sharp blades when die-cutting or slitting so the edges do not crack. Keep the surface clean when applying adhesive or bonding layers to ensure good adhesion.

If you need a tape rather than plain film, choose a polyimide film with silicone adhesive to retain the heat resistance of the entire system.

Contact the technical team at AMS Vietnam for advice on thickness, roll widths and custom slitting and die-cutting.

Technical properties

Product typeInsulating film
BrandDuPont
ChemistryPolyimide
ColorAmber
Components1 (film roll)
Thickness12.5–125 µm
Breakdown voltage7 kV at 25 µm
Dielectric constant3.4 at 1 kHz
Volume resistivity1×10¹⁷ Ω·cm
Tensile strength230 MPa
Elongation at breakapprox. 70%
Maximum temperature400 °C
Minimum temperature-269 °C
StandardsRoHS, REACH, UL 94 V-0

Documents

Polyimide insulation film
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